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Inspection (AI)

We know delivering high-quality products is your top priority. Our VISOR® Object (AI) vision sensor ensures error-free assembly of every component. If an issue does arise, our sensors immediately detect and prevent further complications, helping you maintain the highest quality standards in your products.

 

 

Application examples

The following application examples show you the possible uses of our products in practice.

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23 Application examples match your search criteria

Description
Industry
Description
Automated Detection of Manufacturing Defects in Metal Parts

Pad printing is considered one of the main methods for printing on parts. However, during this printing process, various defects can occur...

Description
Check of the correct feeding of screws in the right position

The quantity of screws required for battery pack assembly is stored in a bunker feed system  and fed from there to the screwing systems accordingly. For smooth production, it is important that misaligned screws are detected by the sensor and only those in the correct position are fed to the screwing system.

Industry
Assembly & Handling
Automotive industry
Description
Check the right type of fuel hoses and clips

In automated automobile production, it is important to check whether the correct fuel hoses and clamps have been installed. The components are to be checked with the aid of a vision sensor.

Industry
Automotive industry
Description
Check the right type of switches on the dashboard

In automobile manufacturing, the switches on the dashboard vary depending on the vehicle model.
To ensure that the correct switches have been installed in the correct vehicle, a vision sensor should carry out a type check.

Industry
Automotive industry
Description
Checking the colour and position of multi-coloured cables

In many applications, connector harnesses with colour-coded pin positions are used to make electrical connections between different components.

Industry
Assembly & Handling
Electronics
Description
Checking the correct position of a connector

During the assembly and production of electronic parts, connectors must be attached to printed circuit boards, and wires or cables are inserted in the connectors.  The aim of the application is to check whether a connector has been fully inserted into the socket.

Industry
Assembly & Handling
Electronics
Description
Checking the position of adhesive labels

During final product control, it is to be checked that the products have a uniform appearance. The aim of the application is to guarantee the correct position of adhesive labels on packaging so that the products appear identical on the sales shelf.

Industry
Assembly & Handling
Food & Beverages
Packaging technology
Description
Closure check of bottles

During final product control it is checked that the products are correctly sealed. The aim of this application is to check that closures are fully sealed so that products cannot leak during transport. 

Industry
Assembly & Handling
Food & Beverages
Packaging technology
Description
Colour detection of lids

Test tubes must never be mixed up in laboratory automation. The aim of the application is to check the color of test tube lids in a carrier and send the results to the control system to avoid mix ups. 

Industry
Laboratory automation
Description
Control of safety and identification labels

The labeling of the battery pack requires the manual application of safety and identification stickers. Incorrect or inaccurately positioned labels could lead to misinterpretation or misuse of the battery pack, necessitating label verification.

Industry
Automotive industry
Packaging technology
Description
Full count of balls in a ball bearing housing

When manufacturing ball bearings, it is vital to know that the bearing has the full number of balls. The aim of the application is to inspect a ball bearing after assembly to ensure it is complete.

Industry
Food & Beverages
Packaging technology
Pharmaceuticals & Cosmetics
Plastics technology
Description
Locking check of the connections

Regardless of whether the wiring is automated or manual, it is necessary to check the connector latches. Improperly latched connectors can trigger a subsequent defect and cannot be corrected due to the battery pack design.

Industry
Automotive industry
Electronics
Description
Measuring a gap between two metal sheets

During assembly, it is frequently necessary to align two metal sheets as close as possible in the joining process in order to guarantee a good weld seam. The aim of the application is to determine the gap between two metal sheets and to transfer the measured value to the control system. 

Industry
Assembly & Handling
Automotive industry
Description
Measuring the radius of a drill hole

Punched, milled or cut holes in metal sheets are checked for dimensional accuracy during assembly. 

Industry
Assembly & Handling
Description
Monitoring the correct application of lubricant

High precision is of utmost importance during the application of lubricant. However slight irregularities may occasionally occur, which can compromise the production process. It is therefore important to detect potential errors at an early stage.

Industry
Assembly & Handling
Robotics
Description
Pad Printing Inspection

Pad printing is considered one of the main methods for printing on parts. However, during this printing process, various defects can occur...

Industry
Packaging technology
Plastics technology
Description
Position control of the fastening clips of cable harnesses

Inside the battery pack there are wiring harnesses which need to be fixed with fastening clips. Failure to engage the clamps correctly can result in damage to the cables or rattling noises during subsequent driving operation.

Industry
Automotive industry
Electronics
Description
Position of parts in the tray

During the assembly, packaging and production processes in different sectors, parts must be collected from trays for individual work steps. 

Industry
Assembly & Handling
Electronics
Description
Presence check of protective caps

The protection of external electrical connections and coolant lines requires the manual application of protective caps. Without protective caps, accidental contact with high-voltage connections or damage as well as contamination may occur, so their presence must be monitored.

Industry
Automotive industry
Electronics
Description
Presence of clips on sheet metal parts

When assembling vehicles, sheet metal parts and / or plastic parts must be connected to one another. These are often assembled with clips which the parts are screwed or plugged together.

Industry
Assembly & Handling
Automotive industry
Description
Quality Control on Injection Molded Parts

The importance of quality assurance in plastic processing is continually increasing. Industries such as medical technology and the automotive sector require 100% product inspection. Defects including over/underfills or burrs not only affect the aesthetics and functionality of the end products but can also lead to increased costs due to waste/scrap or rework. Inspecting parts using a vision sensor allows for the early and reliable detection of these defects, ensuring product quality.

Industry
Plastics technology
Description
VISOR®: Precision Injection Molding Control with Inspection Results in Real Time

The necessity of quality control in plastics processing is increasing. Defects like overmolding/underfilling or burrs not only impact the appearance and performance of end products but can also escalate costs due to waste or rework. Utilizing a vision sensor for part inspection enables early and dependable detection of such flaws, ensuring product quality. 
Displaying inspection results, defect classifications, and part numbers in real time optimizes production.

Industry
Plastics technology
Description
Visualisation of entire process with SensoWeb

Throughout the production process, a large quantity of data is generated that has to be monitored and checked. The operator must be able to consult, manage and evaluate this data easily in order to identify and implement any necessary modifications to the process.

Industry
Assembly & Handling
Automotive industry
Electronics
Food & Beverages
Laboratory automation
Packaging technology
Pharmaceuticals & Cosmetics
Plastics technology
Robotics
Solar industry